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ITC-100 HT Ceramic Coating is a versatile high temperature coating that has proven to achieve outstanding energy savings and refractory protection. When working with castable refractory, be mindful of the hazard of heating trapped water too rapidly and causing a steam explosion. Looking to redo the forge and I was wondering what the best coating is. Manufacturer's information directly from the bottle: ITC-100 is known for its ability to reduce fuel costs and help your forge reach higher temperatures in a quicker time frame. A mix ratio of 3 parts ITC 213 with 1 part water. We specialize in high temperature tools and refractory for forges, kilns, and heat treating applications. ITC-100HT International Technical Ceramics LLC. This material works really well for coating an Inswool lined forge for protection against flux when forge welding. This versatile high temperature ceramic coating can be applied to a variety of gas forge materials: ceramic fiber blanket, fiber board, refractory brick and castable refractories. Two Burner Connection Use it alone or as a base coat for other ITC products. If you are going to apply ITC-100 over top of the Satanite, be sure to fully cure the Satanite first. No matter if you’re a beginner or a professional knifemaker, you’ll equally love the forges from Hell’s Forge. It isn,t designed to be used as a stand alone coating. Most homemade forges cannot reach forge-welding heat without an application of ITC-100. It has a creamy consistency and can be applied directly. An additional benefit to doing this with Satanite first, is that Satanite is cheap and by building up a ¼” layer of Satanite over you Inswool liner before applying the ITC-100 your forge will be more robust. High Temperature Tools & Refractory is your source for refractory and other knifemaking supplies. Container should be tightly sealed upon completion of job. … We have been serving the needs of industry, small business, and the individual craftsman since 1999. threaded bushing $1.50 each plus shipping. Refractory Coating has the same properties with refractory mortar.Its size composition make it is suitable for coating as a kind of unshaped refractory. In this video I will talk about using Satanite as a coating for ceramic fiber blanket (Kaowool) and soft fire bricks. Heavy Seamless Pipe Nipple. It is used as a covering for ceramic fiber insulation or castable refractory. a 1/4" layer is a good thickness to shoot for. Gas Forge Burners and Components are clean and no fuss, heat up quickly and have excellent control of temperature almost eliminating burnt jobs. Features: Can be used as patching material, a forge coating, or thick mortar. If desired, drying time for thin application may be shortened by using slightly higher temperatures up to 150° F. On some surfaces, two coats may be required to obtain desired hardness. Castable refractories can be mixed with water, formed, and solidified like cement, but the process of drying the solid before full-temperature use is critical. Specifically, it's application is for thin joints (1⁄8" thick joint or less) between bricks. Disclosed is a heat resistant composite comprising a refractory coating on a metal substrate. Given the comparatively low price, we would say this is the best product for the money. Forges. I used this coating for my Devil Forge - FB2Mb furnace, This coating was easier to mix, spread easier and dried stronger than the original heat refractory coating I got. These burners are designed to function in a forge of a certain design, cylindrical shape, ceramic fibre insulation and open at both ends. When you use our coatings you extend equipment life and save money. Coverage: A gallon will cover 50 to 100 square feet, and a pint will cover approximately 6 to 12 square feet. Castable Refractory Cement Tub The Home Depot The Best Refractory Cement for Forge Reviews 2018 3000 Degree Castable Refractory Castable Refractory Cement How to make refractory concrete step by step 3 quick to make HowTo: Homemade Castable Refractories Make: ITC100: Refractory Coating for Forge Efficiency Moose Forge Rutland Products 25 lbs Castable Refractory Cement, … Often used to seal gas forge insulation prior to use of ITC-100 . Metal equipment. Spray the ceramic fiber insulation down using water with a hand sprayer to wet it lightly. Apply the ITC-100 over the Satanite only after the Satanite is fully cured. IG built me a forge at the HI last year and I love it. Sealing the cement surface before it has been fully fired once has caused steam explosions!! Satanite refractory mortar is also used as a clay coating for developing "temper lines" (Hamons) on your blades. The coating is used as a covering for ceramic fiber insulation, castable, or brick refractory. The material works by reflecting radiant heat back into the furnace, kiln, or forge … your comments or suggestions to : zman59@earthlink.net, Copyright � 2000 - 2020 Larry What is it designed for? In addition, you can top up the container with water to keep the clay from drying out. 5 Best Refractory Cement for Forge in 2020. $56.11. The coating is used as a covering for ceramic fiber insulation, castable, or brick refractory. Graphi-Coat™ 623. First, let the forge sit for a few hours minimum to air dry a little, then fire up the forge just briefly and shut it down. Aremco’s refractory coatings offer the ultimate protection of high temperature components used in the processing of ceramics, glass, metals, and plastics. Propane Quick Coating the surfaces of moulds prior to pouring the molten steel/iron on top of it. 1/8" black std. We specialize in high temperature tools and refractory for forges, kilns, and heat treating applications. begin listing of videos, books, links, etc. Refractory coatings Introduction to refractory coatings Foundry, mould or refractory coatings (sometimes referred to as ‘mould wash’) are a mixture of very fine refractory (high temperature resistant) minerals and / or coke and special additives in suspension with a liquid carrier and show the characteristics specified as follows Forges. I was looking at using either Satanite or Bubble Alumina over Insawool but trying to decide which is better. http://www.craftkb.com/Uwe/Forum.aspx/blacksmithing/802/Repost-about-rigidizer. ITC-100 is also more impervious to flux than Satanite alone and can help prolong the lifetime of your forge lining. Please e-mail me if you need prices It's stood up well to all the abuse I've subjected it to, including various kinds of molten-metal spill and a bit of flux. for more. When claying OR cementing a forge the refractory/clay mix should be made as dry (stiff) as possible to prevent excessive shrinkage. The ORIGINAL HELLS FORGE BRAND ~ MADE IN THE USA! Immediately before applying ITC 100, dampen these areas by spraying lightly with water. A method of applying refractory coating by using a low pressure fluid stream to flood the sand surface. This is an air setting product. is 24" wide with 8 lb. 1/4"  x Hell’s Forge – They offer well-built forges for blacksmiths. a 1/4" layer is a good thickness to shoot for. The double burner furnace has the capability to get up to 2,300 degrees Fahrenheit. Invest in a pint of ITC 100 refractory coating today. Forge specifically disclaim any responsibility or liability How do I mix and apply ITC-100?For ITC-100, the manufacturer recommends to mix it 2:1, so if you have a pint, mix it with a half pint of water. : :  For the DIY people, refractory cement is a handy tool in their arsenal. About this product. WARNING: Do NOT apply any surface coatings, such as ITC-100 or ITC-100 coated ceramic fiber blankets over refractory cement until the refractory cement has been cured and fired. This versatile high temperature ceramic coating can be applied to a variety of gas forge materials: ceramic fiber blanket, fiber board, refractory brick and castable refractories. Refractory Coating Rigidizer for Ceramic Fiber Blanket. Mix the Bubble alumina to a troweling consistency and trowel it in place onto dampened Inswool ceramic fiber blanket Let it dry for a few hours and then slowly fire up your forge to fully cure it. We understand the high-operating cost that is associated with all of these appliances, which is why we provide the industrial brick refractory coating … VITCAS Zircon Refractory Paint Coating. It is a kind of ceramic coating and used in high temperature furnace and kiln for resisting transformation and heat insulation. Features: Can be used as patching material, a forge coating, or thick mortar. Our ceramic coatings for sale are cost-effective solutions that defend against corrosion, heat, and wear. Supplies page. Invest in a pint of ITC 100 refractory coating today. Our ITC 100 Ceramic Coating is an ultra-high-temperature coating applied to ceramic wool (fiber/ blanket/ kaowool), refractory bricks, & castables to protect them from flux, abrasion, direct flames, and oxidization. High Temperature Tools & Refractory is your source for refractory and other knifemaking supplies. A container of Hellcoat 3000 Refractory Coating is also included but will need to be applied by the customer. It is a dry, air-setting, high strength mortar. A: Unfortunately it won't hold up to conditions within a forge. ITC 213 is the ideal ceramic coating formulated to protect metal and graphite. It's not a perfect refractory - and it's not really much of an insulator, but it will cope with forge temperatures, and contain the heat. Click here for additional I used satanite refractory on my propane forge that was lined with insawool. This is one of the most flux resistant coatings we have found, I'm sure you will be very pleased with it! It is used as a covering for ceramic fiber insulation or castable refractory. Just a dab will do as soon as the forge is cool enough to safely reach inside. Most big box store refractory is actually furnance cement. Curing can be accelerated at high temperature. For what it's worth, my forge floor is a chunk of alumina kiln shelf from a pottery supplier. The material works by reflecting radiant heat back into the furnace, kiln, or forge … First, let the forge sit for a few hours minimum to air dry a little, then fire up the forge just briefly and shut it down. Thermalcoat 300 is an of white very fine grained, high grade, neutral water based Zircon coating. The MSRP on this product is $65.00 each. For storage, keep it in a cool airtight container, such as the one it came in. grade rating. This is an air setting product. 3% and 2% zircopax added to G2926B cone 6 clear. Next, apply the Satanite to the wool using a paintbrush, covering all exposed wool surfaces. IG made my forge floor from a single hard firebrick with a mixture of kitty litter and satinite around it. per pound of product  One pound of Kast-O-Lite 30 Also good to use as a slurry to seal the inswool on the walls of your forge. It is good for up to 3200 degrees. You will probably want to apply at least two coats of Satanite in this manner...it's a little time consuming (do it over a couple of day period) but makes for a more robust coating. Spray the ceramic fiber insulation down using water with a hand sprayer to wet it lightly. Most big box store refractory is actually furnance cement. Holder Assembly. Kinda seemed to stay grey although it was firm and dry to the touch. I know people ask about refractory coatings all the time, but I couldnt find an answer to this question in particular. If you're buying this to replace or a redo a furnace coating - then I advise you get more than you think you need. How much area will ITC-100 cover in a forge?ITC-100 will cover 6 to 12 square feet per pint, or 3 to 6 square feet per half pint. The material works by reflecting radiant heat back into the furnace, kiln, or forge … Refractory Cement is a kind of quality castable refractory material with refractoriness that is not less than 1580℃. A mix ratio of 3 parts ITC 213 with 1 part water. Gas Forge Burners and Components are clean and no fuss, heat up quickly and have excellent control of temperature almost eliminating burnt jobs. Zoeller Smokin Hot Deal For Sale 55 pound pails of Harbison Walker Greenpatch 421 Refractory Cement $40.00 each plus shipping via USPS. It is starting to dry out, is this a problem?While most refractory materials come in dry form, ITC-100 comes partially pre-mixed in a clay consistency. Then I fired for a couple minutes and allowed it to cool for 2 … Firing equipment is expensive yet necessary. #121 DIY Refractory Mix and Casting my Forge Part 1 - YouTube LI when properly mixed will make up 18 cubic inches of item 1 INSULATION FOR PIZZA OVENS Ceramic Fibre "ltx" Blanket 25mm 50mm 96kgm3 128kgm3 1 - INSULATION FOR PIZZA OVENS Ceramic Fibre "ltx" Blanket 25mm 50mm 96kgm3 128kgm3. Zoeller. FOR DIPPED JOINTS: Add approximately 3 ½ gallons (U.S.) (13.2 liters) of water per 100 lbs (45.4 Kgs). It Download Specifications. The outside glaze is a copper blue, but that is not the one we are interested in here. kit. Mix the Satanite to a thick paste...just keep adding water slowly until you get a pasty consistency that you can paint on with a paintbrush....roughly the consistency of sour cream. Refractory Coatings Bladesmiths Forum Board. for International shipping or further assistance. This high temperature refractory mortar/cement is the stuff that the late Bob Engnath promotes on his website for clay coating blades as well as the material that Walley Hayes uses in his Katana making videos. More items related to this product. The material works by reflecting radiant heat back into the furnace, kiln, or forge … information about the Z Burner. It can also be used as a clay coating for developing "temper lines" (hamons) on your blades.

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